Dowty seals

A Dowty Seal (commonly known as a bonded seal or bonded washer) is a high-pressure, static gasket used to create a leak-proof fluid barrier around screw threads, bolts, and pipe connections. Invented in the 1940s by the Dowty Group, it features a dual-material design consisting of a rigid metal outer ring and a trapezoidal elastomeric inner lip vulcanized together under immense heat and pressure. When compressed under joint torque, the elastomeric ring deflects to fill micro-imperfections on the metal surface, while the metal ring serves as a permanent compression limiter to prevent over-tightening or blowout.

  • Check Mark Operating Pressure : High Performance Range
  • Check Mark Application : Industrial & Mobile Systems

About this item

Dowty seals, widely known as bonded seals or bonded washers, are high-pressure sealing components consisting of a metal outer ring and an elastomeric rubber inner ring vulcanised together. They are engineered to prevent fluid or gas leaks in high-vibration and high-pressure hydraulic fittings, valves, pipe joints, and thread connections where standard washers or O-rings fail. When a bolt or fitting is tightened, the rubber element compresses to create an airtight, zero-leak seal, while the robust metal ring serves as a compression limiter to prevent structural damage or blowout under pressure
BSP Thread Size Standard Size Ref Inner Diameter (ID) ±0.1mm Outer Diameter (OD) ±0.1mm Metal Washer Thickness
1/8″ 820 10.37 mm 15.88 mm 2.00 mm
1/4″ 821 13.74 mm 20.57 mm 2.00 mm
3/8″ 823 17.28 mm 23.80 mm 2.00 mm
1/2″ 825 21.54 mm 28.58 mm 2.50 mm
3/4″ 827 27.05 mm 34.93 mm 2.50 mm
1″ 830 33.89 mm 42.80 mm 3.20 mm
1 1/4″ 832 42.93 mm 52.38 mm 3.20 mm
1 1/2″ 833 48.44 mm 58.60 mm 3.20 mm
2″ 836 60.58 mm 73.03 mm 3.20 mm
2 1/2″ 839 76.08 mm 90.17 mm 3.20 mm

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